Press Release – Two More Pouchmakers
BakPac at Bakers Supercharges Capacity with Two New Galaxy Packtech Pouchmakers
Brentwood, Essex – May 2025 — Independent UK label and flexible packaging manufacturer Bakers, is significantly expanding its production capabilities within its flexible packaging division BakPac this month with the installation of two new Galaxy Packtech pouchmaker machines, bringing the company’s total pouch conversion line-up to five.
The installation follows a major factory extension completed in early 2024 and underscores Bakers’ ongoing £5m, two-year investment in cutting-edge technology to meet growing demand for digitally printed, sustainable flexible packaging.
“We’re committed to short lead times and high quality, and never want to be in a position where capacity holds us back,” said Phil Smith, Operations Manager of Bakers. “Going from three to five pouchmakers allows us to stay ahead of demand and continue delivering the service our customers rely on.”
The new pouchmakers offer enhanced sealing technology, specifically designed to improve performance with mono-materials, which are increasingly sought after by brands for their recyclability. Their non-stop production features and intelligent web handling enable faster changeovers and improved consistency across short and long runs.
The investment also aligns with BakPac’s existing digital print firepower, including two HP Indigo 200K digital presses — making it the only UK site to operate this configuration.
As the “Converter of the Year” winner at the 2023 Global Label Awards and “Highly Commended” Company of the Year finalist at the 2025 Print Awards, Bakers continues to position itself at the forefront of UK pouch manufacturing with BakPac’s innovation, speed, and customer-focused service.
“We’re seeing brands demand faster turnarounds, lower MOQs and greater flexibility. This expansion allows us to meet that demand while maintaining premium quality — from the very first pouch to the hundred-thousandth,” added Smith.
The two new Galaxy Packtech machines are being installed at BakPac’s expanded Brentwood facility throughout May and are expected to be operational by early June.
Steve Baker, Managing Director at Baker reflects on the BakPac journey so far -“Flexible packaging is a very interesting market but it was in need of a shake up, similar to labels 20 years ago when digital technology was first introduced. We have had a sharp learning curve but quickly realised this is not an area that you can stay small and grow slowly if you want to be successful – our customers are fast moving, fast developing and volumes can increase rapidly, they need a supplier that can match this and that’s exactly what BakPac can do. We have an amazing, knowledgeable, hardworking team that realise they are involved in something special and happily go the extra mile to help our customers grow. The future is very exciting…(guess I’m going to delay retirement again!)”
— ENDS —
About BakPac
BakPac is the flexible packaging division of Bakers, a leading independent UK label and packaging manufacturer. Based in Brentwood, Essex, BakPac specialises in high-quality, digitally printed stand-up pouches and printed film for a wide range of markets including food, supplements, pet care and lifestyle brands. Known for fast turnaround times, technical innovation and exceptional customer service, BakPac supports brands and print trade partners across the UK and beyond.
BakPac Timeline:
- February 2020: BakPac is officially launched as the new flexible packaging arm of Bakers. Press investments of HP Indigo 20,000, Enprom Thermal Laminator and Karlville Pouchmaker
- January 2023: An ABG Digicon 3000 is installed to add additional coating and embellishment capabilities.
- August 2023: 1st Galaxy Pouchmaker and Auto-Spouter installed increasing pouch production capabilities (including shaped pouches / side gussets / spouted pouches and range of sizes).
- January 2024: Additional factory unit acquired adjacent to current factory premises and the HP Indigo 20,000 is replaced with the UK’s first HP Indigo 200K
- June 2024: 2nd Galaxy Pouchmaker is installed, with additional pouch converting options
- October 2024: 2nd HP Indigo 200K is installed
- December 2024: 3rd Galaxy Pouchmaker is installed
- May 2025: 4th and 5th Galaxy Pouchmakers installed
If you need any additional information or high resolution images contact:
Kirsty Dailly: PR and Marketing Manager at Bakers
kirsty.dailly@bakerlabels.co.uk
01277 281 900 / 07387 413647
www.bakerlabels.co.uk
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If you need high resolution versions of the images below, email kirsty.dailly@bakerlabels.co.uk
