Our Equipment

State of the art

At BakPac we have invested in the most advanced print and conversion equipment possible for the production of short to medium run digitally printed flexible packaging. Digitally printed, thermally laminated and pouch converted on industry leading equipment.

HP 20000
Tech Specs

Printing Speed

31m/min in 4-colour mode; 42m/min in EPM; 25m/min in 5-colour mode

Image Size

736 x 1092 mm

Substrate Thickness

12 to 250 microns

Web Width

762mm

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Printing on HP Indigo 20000

The HP Indigo 20000 was the first major investment for the BakPac plan, being delivered and installed in August 2019. Baker Labels already produces labels on 3 HP Indigo 6900 presses and has a long established relationship with HP since first producing digitally printed labels on an HP 4050 in 2006 so it was a natural progression with the move to flexible packaging to continue the investment with HP.
The HP 20000 is a proven application fit for food packaging and with technology such as HP Smartsteam Mosaic and Collage it can offer variable images, data and brand protection. In addition, HP ElectroInk is fit for use in compostable and recyclable packaging.

Enprom.

Laminating on an Enprom Thermal Laminator

The Enprom Thermolaminating machine has been specially designed for flexible packaging markets, pouches and adding value to the quality finishing of the products.

The compact solution is composed of two stages joined with a web path bridge. The first unit supports two unwinders with its control tension units and corona treatment. The second unit contains the rewinder and laminator unit. The machine is rigidly joined by four union beams. The new development of this solution has been designed with the goal of shortening the web path to a maximum and thus reducing waste by up to 33%.

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Enprom Thermal Laminating
Tech Specs

Material Width 300-800mm

Max Speed 150m/min

Hot Drum Laminator Temp Range 70-170C

Shorter web path for reduced waste

Food Safe

Karville Pouchmaker
Tech Specs

Compact, single lane, quick changeover pouch machine, designed for short/medium run high-performance production of:

2-side-seal pouches from 1 web, with/without zipper

3-side-seal pouches from 1 web, with/without zipper

Stand-up pouches from 1 web, with/without zipper

3-side-seal pouches from 2 independent web, with/without zipper

Stand-up pouches from 3 independent webs, with/without zipper

Karlville

Pouch converting on a Karlville Pouchmaker

At BakPac we installed the first ever dual web Karlville pouch maker. As well as the expected folding of a wide web of material to create a pouch with doyen or K-seal, this Karlville allows the production of pouches with different materials on the front and reverse as well as another for the gusset. It has a very low scrap rate during machine start-up, changeovers and roll change therefore reducing waste.

Digital Advantages

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Reduce Cost

  • Minimum inventory
  • Volume-based on demand
  • Reduce obsolescence
  • Market testing
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Reduce Risk

  • Market testing
  • Use the most updated version of the package
  • Reduced time-to-market
  • Volume-based demand
  • Global colour management
  • Anti-counterfeit components 
  • Print quality Regulatory compliance
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More value to consumers

  • Reduced time-to-market
  • Deliver localized versions
  • Cause driven promotions
  • Event-driven promotions
  • Late-stage product differentiation
  • Product life cycle solutions
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Environment

  • Reduce waste
  • Reduce carbon emissions
  • Reduce obsolescence
  • No hazardous chemicals
  • Reduce energy consumption
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Supply Chain

  • Track & Trace
  • Serialization
  • Revision control
  • Warehouse & distribution
  • Just-in-time production

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Stand Up Pouches

As the name suggests, this packaging stands up on the shelf providing high product visibility.

Pillow Pouches/Sachets

A layflat form of flexible packaging heat-sealed on three sides.

Printed Film/Flow Wrap

Ideal for a wide range of products for customers with their own converting equipment.

Bakpac at baker labels

If you’d like to know more about how BakPac can supply you with flexible packaging please get in touch.

If it’s labels you’re after please visit us at Baker Labels.

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Please note that our sample packs are reserved for trade customers only.

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