Pillow Pouches

This is a layflat form of flexible packaging heat-sealed on either two or three sides without a gusset. We can produce these in a range of materials and sizes suitable for food and non-food products. These are also sometimes referred to as sachets.

Dog pouch

Request a Sample Pack

Bespoke Features

There are many ways to customise your pouch packaging to make them more specific to how customers will want them to look, feel, open, close and if necessary reuse.

tear notch for pouches

Tear notches

Include this optional feature for easy opening and to ensure a clean, scissor-free opening

hang hole on pouches

hang hole

Allows a stand up pouch to easily become a hanging pouch

resealable zipper on pouches

Resealable Zippers

To help keep your product fresher for longer after opening

laminate options on pouches

Special Laminate

Choose from gloss, matt, soft touch, leather / linen effect

coffee valve on pouches


Allows carbon dioxide to escape without letting oxygen and moisture in

round corners on pouches

Round Corners

Softens the corners of the pouch and makes it appear smoother and more finished

pouch top spout icon


Can be positioned in the centre or on either top corner. Choice of sizes and colours

spot foil icon

spot foil

Enhance your packaging with gold or silver foil for a premium finish

spot varnish icon

Spot Varnish

Apply a gloss or matte varnish to specific areas to create a striking contrast

pouch with window icon

Clear Windows

Show off the contents of the pouch for consumers to see

pouch handle icon


For heavier products or pouches with liquid contents to assist with an easier pour

Request a free quote

Flexible Packaging

Other products we manufacture.

Stand Up Pouches

As the name suggests, this packaging stands up on the shelf providing high product visibility.

spouted pouches in different sizes. corner spouts for spirits

Spouted Pouches

A versatile packaging option for liquid products

Printed Film

Ideal for a wide range of products for customers with their own converting equipment.

Markets we create packaging for

cleaning product refill pouches

home & garden

engine oil refill pouch


frozen fruit packaging


cheese and dairy packaging



Pillow pouches are available from BakPac in a wide range of base materials in silver, white and clear to suit the needs of the product plus various laminated finishes that enhance the aesthetics.

Discover our new MONO range for recyclable pouches

Material Barrier Finish Use Good for
PET/ALU/PE Ultra High Silver Spouted & Non Spouted Pouches High alcohol content drinks,
Long shelf life dy tea / coffee
dehydrated food and beverages
METPET/PE High Silver Spouted & Non Spouted Pouches Dry Pet Food
Medium Shelf life dry beverge coffee and tea
long life snacks crisps and nuts
Personal care products
Meat and fish
PET/PEEVOH High Clear / White Spouted & Non Spouted Pouches Dried fruit and nuts
Personal care products
Powder detergent
Meat and fish
PET/PE Medium / Low Clear Non Spouted Pouches Non degradable foods
Synthetic materials
Garden Products
METOPP High Barrier Silver Flow Wrap / Printed film Long shelf life snacks
Cereal bars
BOPP Low Barrier White Flow Wrap / Printed film Pet treats
Short shelf life dry snacks
non degradable light weight products
PET/ALU/NYLON/PE   White / Silver Spouted Pouches High alcohol content drink
High tensile strength, ideal for sharp products
High Puncture resistance
Home Compostable High (OTR)
Med (WTR)
White Paper Stand up pouches Long shelf life for a wide range of ambient products
No liquids or gels
High tensile strength ideal for sharp products
Compostable coffee valves and zippers available
Industrially compostable with valves / zippers
Home Compostable High (OTR)
Med (WTR)
White Paper Film / flow wrap Long shelf life for a wide range of ambient products
High tensile strength ideal for sharp objects
Kerbside Recyclable Medium White Paper Stand up pouches / sachet / film / flow wrap Dry and moist foodstuffs (no liquids or gels)
Does not support a zipper
High tensile strength ideal for sharp objects

Digital Advantages

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Reduce Cost

  • Minimum inventory
  • Volume-based on demand
  • Reduce obsolescence
  • Market testing

Reduce Risk

  • Use the most updated version of the package
  • Reduced time-to-market
  • Volume-based demand
  • Global colour management
  • Anti-counterfeit components 
  • Print quality regulatory compliance

More value to consumers

  • Deliver localised versions
  • Cause driven promotions
  • Event-driven promotions
  • Late-stage product differentiation
  • Product life cycle solutions


  • Reduce waste
  • Reduce carbon emissions
  • Reduce obsolescence
  • No hazardous chemicals
  • Reduce energy consumption

Supply Chain

  • Track & Trace
  • Serialization
  • Revision control
  • Warehouse & distribution
  • Just-in-time production

Size Guide

For a completely bespoke service BakPac can produce Pillow Pouches in any size you require within our maximum and minimums.

Type Min width Max width Min Height Max Height

Pillow Pouch without Zipper

80mm 400mm 80mm 400mm*

Pillow Pouch with Zipper

80mm 400mm 100mm 400mm*


*max reached running multi web

Bakpac at baker labels

If you’d like to know more about how BakPac can supply you with flexible packaging please get in touch.

If it’s labels you’re after please visit us at Baker Labels.

Baker Labels logo

Request your sample pack

Sample Pack Request

13 + 13 =

Please note that our sample packs are reserved for trade customers only.

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