Refill Ready: Why Brands Are Turning to Spouted Pouches

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Why Refills, Why Now?

Refill ready spouted pouches are leading the charge in the booming refill culture – and nowhere faster than in the health and beauty market.

For brands that prioritise sustainability, natural ingredients and clean aesthetics, offering refills is becoming less of a trend and more of a must. And when it comes to packaging, spouted pouches are leading the way – combining function, beauty and a significantly smaller footprint than rigid plastic bottles.

Eco-conscious shoppers are actively choosing brands that make low-waste living easier. Whether it’s shampoo, hand wash or face cleanser, refills reduce single-use packaging and cut down on transport emissions — all while offering a more flexible, affordable product format.

According to recent industry reports, the global spout pouch market is growing fast – and the beauty industry is helping drive that growth.

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Why Spouted Pouches Make Sense

Refill packaging needs to be more than eco-friendly – it has to work beautifully too. That’s where spouted pouches shine.

At BakPac, we offer a wide range of high-performance, fully brandable spouted pouches. Whether you’re after standard multi-layer pouches or our fully recyclable mono-material options, both can be custom printed to suit your brand’s style and sustainability goals.

refill ready spouted pouch

MONO Spouted Pouches

  • Fully recyclable (made from a single polymer material)
  • Max fill size: 500ml – ideal for hand wash, shampoo, face cleanser
  • Compliant with UK and EU sustainability targets
  • Perfect for brands seeking a fully circular packaging option

Learn more about our mono materials in this blog post.

refill ready spouted pouches

Standard Spouted Pouches

  • Available in larger sizes up to 1 litre
  • Great for bulk refills or salon – grade products
  • Full-colour custom print and flexible design options
  • Top or corner spout positions

Take a look at the additonal features you can add to your pouch here.

Our spouted pouches are digitally printed in-house in the UK – meaning low MOQs, faster lead times, and no overseas shipping footprint for your packaging.

Explore our pouch options for the health and beauty sector.

Why UK Manufacturing Matters

If you’re a UK-based health and beauty brand aiming to build a sustainable supply chain, choosing a UK-based packaging partner makes a real difference.

At BakPac, we print and manufacture everything here in the UK – reducing transport emissions, improving supply chain visibility, and supporting your brand’s environmental commitments from start to finish.

We’re also constantly expanding our capabilities, investing in state-of-the-art technology to offer high-quality, scalable solutions for growing brands. Whether you’re launching a new refill range or switching to more sustainable packaging, we’re ready to help you grow.

The Perfect Fit for Clean, Premium Brands

Refills are especially popular with:

  • Natural and organic skincare brands
  • Vegan, cruelty-free haircare lines
  • Premium bath and body products
  • Brands offering subscription or refill stations

These brands don’t just want any packaging – they want packaging that looks good, feels high-end, and aligns with their values. That’s exactly what we offer.

With our wide range of finishes and custom printing, your pouches can look as natural or as bold as your brand.

refill ready spouted pouches

What About Other Markets?

Refills are rising across multiple sectors – from cleaning products to pet care and even beverages. The health and beauty market leads the way in aligning sustainability with premium design. Spouted pouches bridge the gap perfectly, especially when customers expect both function and flair.

refill ready spouted pouches
refill ready spouted pouches
refill ready spouted pouches

Ready to Refill?

If you’re looking to grow your refill range, reduce your environmental impact, and connect with customers who care about the planet – we’re ready when you are.

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UK based manufacturing

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Recyclable and premium spouted pouches

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Flexible sizes and print finishes

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Built for brands who want to do better

Explore our health & beauty packaging, check out our spouted pouch range, and learn more about our sustainable Mono pouches.

Let’s create packaging that reflects your values – and your vision.

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