BakPac Breaks Records in UK Flexible Packaging

BakPac has smashed a major milestone — producing over 1 million digitally printed stand-up pouches in a single week.

This record-breaking volume is a result of strategic investment in high-speed UK pouch production and the latest digital print and flexible packaging technology.

Thanks to the recent installation of  two new Galaxy Packtech pouchmaker, our Brentwood-based flexible packaging facility now houses five machines all geared for high capacity, fast-turnaround pouch manufacturing. Combined with our two HP Indigo 200K digital presses, this set up puts BakPac in a league of its own.

“We’ve built BakPac for performance – consistent, fast, scalable. This milestone proves just how much ground we can cover in a short space of time,” says Steve Baker, Managing Director of Bakers.

This achievement is more than just a number. It’s the result of a carefully built framework of technology, investment, and ambition:

💥 5 Galaxy Packtech pouchmakers

💡 2 HP Indigo 200K presses – installed in 2024

🏭 A recently expanded production facility

⚙️ A team driven by precision, speed, and problem-solving

Scalable Pouch Production, Built for Today’s Brands

This isn’t just about hitting big numbers. It’s about what this level of output means for our customers:

💡 Digitally printed pouches with sharp branding and customisation

♻️ Mono-material pouch production for more sustainable packaging solutions

🔄 Short-run and long-run flexibility, all under one roof

⏱️ 7–10 day lead times, even at high volumes

All proudly manufactured in the UK

Whether you’re a start-up brand launching a new product, or an established business looking for a reliable UK flexible packaging supplier, our expanded setup means we can deliver faster, better, and more sustainably.

 What Can BakPac Do for You?

From snack food and supplements to pet treats and biltong,  we’re supporting a growing range of industries with custom stand-up pouch production, lightning-fast turnarounds, and sustainably minded materials.

Want to know what 1 million pouches of possibility looks like?

Get in touch or explore more about our UK-made flexible packaging solutions.

We’re incredibly proud of this achievement, but more importantly, we’re ready for what’s next. More innovation. More pouch power. More support for the brands and partners that trust us to deliver.

“This is what BakPac was built for,” says Harry Baker, Sales & Operations. “High-volume, fast-turnaround pouch production — across multiple SKUs, materials, sizes, and sectors — all while delivering the consistency and quality our customers rely on.”