Our Flexible Packaging Equipment
Discover the flexible packaging equipment we use to produce high quality, fast speed to market pouches, sachets and printed film here in the UK.
State of the art equipment
At BakPac we have invested in the most advanced print and conversion equipment possible for the production of high quality digitally printed flexible packaging. Do you want to know how pouches are made?
Tech Specs
Printing Speed
56m/min in EPM; 42m/min in 4-color mode; 33m/min in 5-colour mode
Image Size
746 x 1120 mm
Substrate Thickness
10 to 400 microns
Web Width
Max 762mm | Min 400mm
Custom Pouch Printing on HP Indigo 200Ks
Our first HP Indigo 200K was installed in January 2024 replacing the original Indigo 20000 installed in 2019. Our 2nd 200K press was installed in November the same year, doubling down on print power.
Stepping into the heart of BakPac’s operations, the 200Ks boast a 30% increase in printing speed and a staggering 45% boost in expected productivity. This isn’t just about numbers; it’s about pushing boundaries in packaging manufacturing, with quicker turnarounds, unparalleled efficiency, and the ability to handle diverse printing requirements with ease.
Enhancements
• Efficient energy consumption and improved corona treatment for a cleaner, greener footprint.
• A new writing head laser system propelling print speeds to new heights.
• Bid Motors revolutionising colour uniformity, consistency, reliability, and lifespan.
• The Ink delivery system with 5 dual revolver stations supporting 100% coverage and non-stop printing
Laminating on an Enprom Thermal Laminator
The Enprom Thermolaminating machine has been specially designed for flexible packaging markets, pouches and adding value to the quality finishing of the products.
The compact solution is composed of two stages joined with a web path bridge. The first unit supports two unwinders with its control tension units and corona treatment. The second unit contains the rewinder and laminator unit. The machine is rigidly joined by four union beams. The new development of this solution has been designed with the goal of shortening the web path to a maximum and thus reducing waste by up to 33%.
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Tech Specs
Material Width 300-800mm
Max Speed 150m/min
Hot Drum Laminator Temp Range 70-170C
Shorter web path for reduced waste
Food Safe
Tech Specs
Machine Model GS-24 Plus 200QS
The Machine is suitable for making the following pouches:
➢ Three Side Seal Pouch
➢ Three Side Seal Pouch with Zipper
➢ Stand – Up Pouch
➢ Stand – Up Pouch with Zipper
➢ Both Side Gusset Pouch
Pouch converting on a Galaxy Packtech Pouchmakers
Our 1st Galaxy Packtech pouch maker was installed into our pouch factory in September 2023, bringing a new level of quality to our flexible packaging conversion capabilities.
By May 2025 we had expanded our pouch production floor to hold FIVE Galaxy pouchmakers. The mechanical strength has brought improved strength to heat seals, higher conversion speeds and leaner set ups. Optomised for mono-materials, the Galaxy pouchmakers handles thicker material constructions beautifully.
Digital Advantages
Reduce Cost
- Minimum inventory
- Volume-based on demand
- Reduce obsolescence
- Market testing
Reduce Risk
- Market testing
- Use the most updated version of the package
- Reduced time-to-market
- Volume-based demand
- Global colour management
- Anti-counterfeit components
- Print quality Regulatory compliance
More value to consumers
- Reduced time-to-market
- Deliver localized versions
- Cause driven promotions
- Event-driven promotions
- Late-stage product differentiation
- Product life cycle solutions
Environment
- Reduce waste
- Reduce carbon emissions
- Reduce obsolescence
- No hazardous chemicals
- Reduce energy consumption
Supply Chain
- Track & Trace
- Serialization
- Revision control
- Warehouse & distribution
- Just-in-time production
Request a Pouch Sample Pack
Stand Up Pouches
As the name suggests, this packaging stands up on the shelf providing high product visibility.
Pillow Pouches/Sachets
A layflat form of flexible packaging heat-sealed on three sides.
Printed Film/Flow Wrap
Ideal for a wide range of products for customers with their own converting equipment.
Bakpac at baker labels
If you’d like to know more about how BakPac can supply you with flexible packaging please get in touch.
If it’s labels you’re after please visit us at Baker Labels.
